When it comes to custom T-shirt printing, two of the most popular methods are Direct-to-Film (DTF) and Screen Printing. Both can produce high-quality results, but they have different strengths depending on your order size, design, and budget.
If you’re planning a bulk order for your business, school, or event, here’s what you need to know.
What is Screen Printing?
Screen printing is the traditional method of printing designs onto fabric using stencils and ink layers. It’s been around for decades and is widely used for mass production.
✅ Pros:
- Extremely durable prints that last wash after wash.
- Bold, vibrant colors, especially for simple logos and text.
- Cost-effective for very large orders (100+ shirts)
⚠️ Cons:
- High setup costs — not ideal for small or medium orders.
- Best for designs with few colors (each color requires a separate screen).
- Longer turnaround times
What is DTF (Direct-to-Film) Printing?
DTF is a newer technology where your design is printed on a special film and then heat-pressed directly onto the garment.
✅ Pros:
- Fast turnaround — no screen setup required.
- Works on cotton, polyester, and blends.
- Great for detailed, full-color designs (gradients, photos, multiple colors).
- Perfect for both small and medium bulk orders.
⚠️ Cons:
- Slightly less textured finish compared to screen printing.
- For extremely large runs (500+), screen printing may still be cheaper.
Bulk Orders: Head-to-Head Comparison
| Feature | Screen Printing | DTF Printing |
|---|---|---|
| Setup Cost | High | Low (no setup) |
| Best For | 100+ shirts, simple designs | 15–300 shirts, full-color prints |
| Turnaround Time | Slower | Faster (great for deadlines) |
| Design Options | Limited colors per design | Unlimited colors, high detail |
| Durability | Very high | High (still long-lasting) |
Which One Should You Choose?
- Choose Screen Printing if you need hundreds of shirts with the same simple logo and want the lowest cost per shirt.
- Choose DTF Printing if you need fast turnaround, detailed designs, or smaller-to-medium bulk orders (15–300 pieces).
Why Bee4Tee Recommends DTF for Most Bulk Orders
At Bee4Tee in Cumming, GA, we specialize in DTF printing because it gives our customers:
- 48-hour turnaround for most bulk orders.
- No rush fees (fast doesn’t cost extra).
- Flexible order sizes — from 15 shirts to a few hundred.
- High-quality, full-color designs that look sharp on any fabric.
📍 Visit us at 216 Atlanta Rd, Cumming, GA or order online at bee4tee.com.
Final Thoughts
Both screen printing and DTF are excellent printing methods. Screen printing still dominates for very large, simple runs. But for most local businesses, schools, and events in Cumming, DTF is the faster, more flexible, and more cost-effective choice.
At Bee4Tee, we’re here to help you choose the right method for your order and get your shirts printed on time and on budget.